THG sofa factory 22,000 m2
Manufacturing Capability

From Frames to Finished Products

A 22,000 m² sofa factory in Ho Chi Minh City, backed by THG Group’s integrated manufacturing resources – sofa, upholstery, wood, components, foams and fibers – with a monthly capacity of 150–180 × 40HQ.

Key Information

Factory & Production Capacity

Built for medium and large volume sofa programs, with dedicated R&D and QC teams under one roof.

22,000m²Factory Size
150–180× 40HQ Monthly Capacity
450–600Total Workforce
60–90Days Production Lead Time
20R&D Team
15QC Team
3–4 WeeksSample Development
Up to 30Samples per Month
THG Group

Integrated Manufacturing Resources

THG Group brings together sofa, solid wood, fiber and foam factories in one closed-loop production chain. Sofa foam is supplied by our shareholder and long-term partner Ngoc Cuong Mousse, one of Vietnam’s leading sofa mousse manufacturers – giving us full control from raw materials to finished products.

SofaUpholsteryWoodComponentsFoamsFibers
THG Group integrated manufacturing: sofa, fiber, solid wood and foam factories
Production Process

From Frames to Finished Products

Every THG sofa passes through nine controlled stages before it leaves our factory.

01Frame
02Foam
03Cutting
04Sewing
05Upholstery
06Assembly
07QC
08Packing
09Shipment
Quality-Gated Workflow
Production
Order→
Frame & Assembly→QC→Foam→QC
Cutting→QC→Sewing→QC
→Upholstery→QC→Finishing→QC→Delivery

Frames and covers are produced in parallel lines, with a QC checkpoint after every stage before upholstery, finishing and delivery.

Inside Our Factory

Production Lines

Sofa sample frame making in R&D
Line 01

Sample Development

CNC cutting of plywood sofa components
Line 02

Component Cutting

Solid wood sofa frame assembly with webbing
Line 03

Frame Assembly

Foam application to sofa frame
Line 04

Foam Application to Frame

THG sofa sewing workshop
Line 05

Cutting & Sewing

Sofa cushion filling at THG factory
Line 06

Cushion Filling

Fabric upholstery finishing of a sofa
Line 07

Upholstery

Export packing of sofas in cartons
Line 08

Packing

Loading sofas into an export container
Line 09

Container Loading

More from the Factory Floor

CAD sofa pattern design at THGSample DevelopmentCAD pattern design Leather sofa sample making at THGSample DevelopmentLeather sofa sample making Automatic fabric cutting machine at THG sofa factoryComponent CuttingAutomatic fabric cutting CNC router cutting sofa frame partsComponent CuttingCNC routing of frame parts Sofa frame assembly workshop at THGFrame AssemblyFrame assembly workshop Spray gluing foam onto sofa frameFoam ApplicationFoam gluing to frame Sewing sofa covers and cushion casesCutting & SewingSewing sofa covers Cushion filling machine in THG upholstery lineCushion FillingCushion filling machine Checking filled sofa cushionsCushion FillingFilled cushion check Export packing line at THG factoryPackingExport packing line Carton packing of upholstered furniture for exportPackingCarton packing Container truck shipping THG sofasContainer LoadingContainer shipment
Product Development

We Develop From Your Brief

THG’s R&D and production teams work together to meet customers’ requirements – from the first concept to mass production.

PhotosDrawingsDimensionsSpecificationsReference Samples
01

Customer Concept

02

Engineering & Development

03

Sample Development

04

Customer Approval

05

Mass Production

Quality Control

4-Stage Quality Control Process

IQC→IPQC→FQC→PRE-SHIPMENT
  • Incoming Material Inspection
  • Production Process Control
  • Workmanship & Product Quality
  • Foam & Upholstery Quality
  • Frame & Structure Inspection
  • Sewing & Stitching Quality
  • Final Product Inspection
  • Pre-Shipment Inspection
Quality control of leather sofa upholsteryIncoming leather inspection (IQC)CAD sofa pattern design at THG
Materials & Components

Wide Material & Upholstery Capabilities

Experience with both fabric and leather products, supported by in-house frames, foams and fibers.

Sofa upholstery fabric

Fabric

Sofa upholstery leather

Leather

Sofa foam

Foam

Solid wood sofa frame

Solid Wood

Plywood sofa components

Plywood

Sofa legs and metal hardware

Metal & Hardware

Sofa materials and components: fabric, leather, foam, solid wood, plywood, springs and hardware
Material LibraryFabric | Leather | Foam | Solid Wood | Plywood | Metal & Hardware
Upholstery fabric swatches in THG showroom
Fabric SwatchesReviewed and approved in our showroom
Certifications

Audited & Certified for Global Markets

SMETA 2026 audit report – Tan Hoang Gia

SMETA 2026

Sedex Members Ethical Trade Audit

FSC Chain of Custody certificate RINA-COC-004670

FSC®

Chain of Custody – RINA-COC-004670

C-TPAT 2026 certificate – Tan Hoang Gia

C-TPAT 2026

Supply chain security for the U.S. market

Higg FEM verification – Tan Hoang Gia

Worldly Higg Index

Facility Data Manager – environment assessment

Sofa sewing line at THG factory
Why Work With THG?

A Reliable Partner for Your Sofa Programs

  • Strong production capacity with 150–180 × 40HQ of monthly capacity
  • Experienced workforce of 450–600 employees
  • Dedicated sample development capability of up to 30 samples per month
  • Flexible OEM / ODM production
  • Wide material and upholstery capabilities
  • Experience with both fabric and leather products
  • Suitability for both medium and large volume programs
  • Ability to support customized designs and product collections
Loading sofas into an export container
Start Your Program

Ready to Develop Your Next Collection?

Share your photos, drawings, dimensions or reference samples. Our R&D and production teams will advise on materials, sampling and production planning.

Request a Quote Call +84 907 028 981